Castings solidify with coarse and uneven grain. Forgings carry the structure their working left behind. Welds leave a heat-affected zone with quite different properties from the parent metal a few millimetres away. Normalising resets all three toward something uniform, so the part responds consistently to whatever comes next.
Both go above critical temperature; the difference is how they come down. Air cooling leaves normalised material harder and stronger than annealed material, with finer grain, but less soft and less ductile. Where a drawing calls for machinability above all, annealing is usually intended. Where it calls for uniform structure and strength, normalising is.
Normalising is frequently specified before hardening and tempering, so the hardening cycle starts from an even structure and delivers an even result. Where that is the intent, both operations can be run here on the same job card.

Not always, but it is often specified for castings, forgings and weldments so that the hardening cycle starts from a uniform structure.
It will usually soften a hardened part and may harden a coarse annealed one. It moves the material toward a uniform mid-range condition rather than in one direction.
Yes. The gas-fired box furnaces take work up to six metres long.