Services

Induction Hardening

Induction hardening puts hardness exactly where a component wears, and nowhere else. An alternating current in a shaped copper coil induces eddy currents in the surface of the part, heating it to austenitising temperature in seconds while the core stays comparatively cool. Quench immediately and that surface transforms to martensite; the core keeps the toughness it started with.

Where it earns its place

Anything that has to resist wear on one face while absorbing shock through its body. Bearing journals on shafts, individual gear teeth, cam lobes, splines, track rollers, pins and rolls. A through-hardened shaft is hard everywhere and brittle everywhere; an induction hardened one has a hard running surface and a core that will bend before it snaps.

It stands or falls on the coil

The coil is what shapes the heat, so it has to match the part profile. This is why our inductors are designed and fabricated in-house rather than bought in, including flux concentrators for geometries an off-the-shelf coil cannot follow. Matching the coil to the work is what lets us hold case depth to tolerance on shapes that would otherwise heat unevenly.

How we build the coils →

Distortion and what to expect

Because only the surface reaches temperature, induction hardening moves a part far less than a furnace cycle. It is often the right answer for a finished or near-finished component where a through-hardening route would need straightening or regrinding afterwards. Tell us the finished tolerance at enquiry and the cycle is planned around it.

Induction Hardening at Met-Test Laboratories

Common questions

What case depth can you achieve?

Case depth is set by the power, frequency and dwell chosen for the part, and by the material. Send the drawing and the specified depth and we will confirm it is achievable before the job is booked.

Which steels suit induction hardening?

Medium-carbon steels, typically 0.40 to 0.60 percent carbon, and the common alloy grades such as EN8, EN19 and EN24. Low-carbon steels will not harden usefully by this route.

Do you make the coil for my part?

Yes. Coils are designed and built in-house for the part profile, which is what makes consistent case depth on awkward shapes possible.